Manufacturing Solutions

We have helped top level companies and manufacturers e.g., Numotech Inc., CEPA, Spektra-Conversion-LLC_Russia, eyeonics Inc., Chad Therapeutics, Dura Pharmaceutical, Genetronics, AcuFocus Inc., IRIS Medical, Nellcor/Tyco International, PDI International, PHS, Propharma Sri-International, Bayer HealthCare AG, Superior Mold Company, VitaGen Inc., Alsius Corporation and others in:

• Process developments and Subcontractors operations improvements.
• Process and product improvement of injection molding and Medical Devices and related products. Reduced manufacturing rejects by over 50%. Saved the company over $450,000/yr by reducing waste, streamlining operations, improving reliability and redesign.
• Provided technical expertise in quality to save over $300,000 for disposable products.
• U.S. small business grants.
• International business establishments.

See the complete list bellow of Manufacturing Problem Solving

• Process Development
  • Project management
  • Documentation
  • Training
  • Reprocess
  • Reuse
• Process Validation
  • IQ/OQ/PQ format
  • Sterilization cycle validation
  • Sterile package sealing
  • Injection molding
  • Clean room qualification
  • Process Improvement
  • Problem solving
• Efficiency/yield Improvement
  • Reduce scrap
  • Identify bottleneck
  • Scale up
  • Equipment improvement
• Calibration and PM
• Inspection Strategies
  • In process vs. finished
  • Sampling plans
  • Continuous improvement
  • Sterility
  • Bio-indicator
  • Particle monitoring
• Material qualification and management
  • Biocompatibility testing
  • Traceability
  • Inventory control
  • Purchasing specification
  • JIT (just in time) planning
  • Supplier qualification
• Analyses
  • Process flow
  • DOE
  • Root cause
  • CpK
  • 6 sigma